Khurm Hussain, Unifi Inc.

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Khurm Hussain, Director of Flake, Resin & Staple Fiber, Unifi, Inc.

Khurm Hussain, 41, is a second-generation textile worker and immigrant from Pakistan. He earned his Textile Engineering degree from Thomas Jefferson University and has worked with Greensboro, NC-based Unifi, Inc. for the past 20 years.

He began his career at Unifi as a management trainee— moving from plant to plant, department to department, learning technical processes like spinning, texturizing, loading, creeling, putting up ends and solution-dyeing color development. At the same time, he increased his knowledge of design and product development working at various Unifi facilities throughout North Carolina and abroad.

In 2010, Khurm was assigned to Unifi’s REPREVE® Recycling Center, through which the company developed and collaborated with other organizations for the production of REPREVE® recycled materials made from post-consumer bottle and pre-consumer waste.

In the years since, Khurm has become an important ambassador for the REPREVE® brand, which he believes offers value-added product differentiated from low-cost alternatives produced by foreign competitors.

Committed to advancing sustainability and innovation in the domestic textile industry, Khurm says: “[REPREVE is] based on sustainability. We have a razor-sharp focus. We can add additional technologies on a sustainable platform and have REPREVE PLUS in our product portfolio.

Unifi’s REPREVE® brand, launched in 2007, has transformed more than 20 billion plastic bottles into recycled fiber for apparel, shoes, home-textiles and recycled rPET for nonwoven, consumer packaging goods, thermoform containers for many of the leading brands.

Outside of the mill, Khurm is a family man who strives to give back to his community. He and his wife of 16 years have three kids—two daughters, eleven and seven years old, and a son, five. Unlike Khurm, who was born in Northern Ireland, each of his children were born in Winston-Salem, where he’s proud to have established his family.

He attributes the supportive, close-knit culture at Unifi as a source of support in making his home in the U.S.: “In my 20 years, I think I’ve been fortunate that Unifi challenged me and gave me new opportunities to explore. I feel like it’s a part of my extended family. They’re always there to help you. They helped with accommodation, logistics and even applied for my American citizenship. They want you to stick around for a long time and we are doing the same for the younger talented folks that are coming into the profession.”

Khurm’s wife was also part of the industry. She left Pakistan for the U.S. when they got married and she earned an accounting degree from Salem College. Shortly after she worked for Hanesbrands until the Sara Lee spin off. Together, Khurm and his wife are dedicated to raising their kids and bettering their neighborhood community: “We’ve made good friends outside of work. I spend more time at Unifi, but [in] the community at large I’ve tried to get involved as much as I can.”

The COVID-19 pandemic has spawned new sustainability initiatives in the form of reusable PPE, such as gowns, wipes and facemasks. For Khurm, such opportunities provide a sense of optimism and innovation to his work. “We are innovative … and getting more innovative … With mask breathability, we’re applying cross-sectional technology, so it channels some of the moisture away and provides adequate airflow. And then you can wash it, reuse it, over and over again… Now, everywhere you go, every airplane, every ball game, you’re going to be using a mask to reduce the spread of the virus. The question is, do you want to use a single use mask that you’re going to throw away, or do you want a reusable product? No matter which mask you choose, why could it not be made out of sustainable materials?”

We hear from brands who want to switch their supply chain. We have the automation, innovation and the people to compete and provide something better for the consumer.

A focus on sustainability carries additional benefits, like social responsibility and a stronger supply chain with regional trading partners. However, to realize some of these benefits, Khurm knows there’s still work to be done. In regard to reshoring production and developing critical supply chains, Khurm states, “I think when we come together as an industry to make gowns or masks or any other protective wear, we have enough capacity in the region. We hear from brands who want to switch their supply chain. We have the automation, innovation and the people to compete and provide something better for the consumer.”

A focus on sustainability carries additional benefits, like social responsibility and a stronger supply chain with regional trading partners. However, to realize some of these benefits, Khurm knows there’s still work to be done. In regard to reshoring production and developing critical supply chains, Khurm states, “I think when we come together as an industry to make gowns or masks or any other protective wear, we have enough capacity in the region. We hear from brands who want to switch their supply chain. We have the automation, innovation and the people to compete and provide something better for the consumer.”

To that end, Khurm sees the U.S. textile industry’s shift to PPE production as a prime opportunity for achieving these goals, “I think with coming together on the PPE, they are recognizing some of what we can do… I would love for them to enforce that all PPE should be made in the region, so in the case that we have anymore outbreaks, we are equipped… We need [more support] to have more stabilization in the region. The brands would love to come back to this region. If Capitol Hill would look into it, then there’ll be more capital invested in the region.”

Khurm’s passion for his work is also a source of personal fulfilment that has allowed him to develop deep interpersonal connections and take part in something larger than himself: “I’m a second-generation textile guy. My dad has been in the textile industry for the last 40 years. I saw he has a comfortable life. And I was like, I want to follow that path. I learned a lot from my dad. Now, we can talk the same—denier, filament, barre. Now we’re talking about PPE.”

“This pandemic is an eye opener on many levels. We just don’t need to be working competitively. Let’s work together and provide something that’s a win-win situation for the industry—made in the USA and protect lives.”

To that end, Khurm sees the U.S. textile industry’s shift to PPE production as a prime opportunity for achieving these goals, “I think with coming together on the PPE, they are recognizing some of what we can do… I would love for them to enforce that all PPE should be made in the region, so in the case that we have anymore outbreaks, we are equipped … We need [more support] to have more stabilization in the region. The brands would love to come back to this region. If Capitol Hill would look into it, then there’ll be more capital invested in the region.”

Khurm’s passion for his work is also a source of personal fulfilment that has allowed him to develop deep interpersonal connections and take part in something larger than himself: “I’m a second-generation textile guy. My dad has been in the textile industry for the last 40 years. I saw he has a comfortable life. And I was like, I want to follow that path. I learned a lot from my dad. Now, we can talk the same—denier, filament, barre. Now we’re talking about PPE.”

“This pandemic is an eye opener on many levels. We just don’t need to be working competitively. Let’s work together and provide something that’s a win-win situation for the industry—made in the USA and protecting lives.”

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